THERMAWALL FLAT
SANDWICH PANEL IMP
High-Efficiency Thermal Performance with a Sleek, Modern Exterior Profile
Butler® Thermawall Flat Insulated Metal Panels (IMPs) provide premium thermal efficiency and a contemporary, monolithic aesthetic that fits perfectly onto any Butler structural framing system. Engineered for high-end commercial, industrial, and cold-storage metal building applications, these sandwich panels deliver a continuous, weathertight building envelope with exceptional R-value insulation performance that lowers energy costs while protecting your Butler building.
The Ultimate Energy-Efficient Wall System for Modern Architecture
Every Butler commercial and industrial facility looking to combine striking architectural appeal with rigid energy-code compliance requires an advanced exterior wall solution. The Butler® Thermawall Flat panel is not just a standard sheet of metal siding. It is a complete engineered sandwich panel system featuring a high-density, polyurethane foam core factory-bonded between interior and exterior steel face sheets. This creates a single-element composite wall that provides an excellent thermal barrier, structural spanning integrity, and a continuous vapor seal to protect your facility from the elements.
Thermawall Flat panels feature a completely smooth, flush exterior surface that eliminates visible rib lines for a high-end, architectural look. The panel joints feature a concealed fastening system with double tongue-and-groove nesting, ensuring total protection against air and water infiltration. With factory-insulated cores available in multiple thicknesses, these panels satisfy the most stringent international building and energy code requirements while giving your building a clean, professional finish.
Benefits of Thermawall Panels
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You have extensive design flexibility with the Butler Thermawall wall system. Fluted panels create an exterior surface with deep corrugations. Fineline panels create shallow corrugations. And flat panels create a smooth embossed exterior surface ideal for high-profile architectural applications. Each features a durable Butler-Cote™fluoropolymer finish with a Kynar 500® or Hylar 5000® coating. The metal interior face is an attractive, virtually flat finish with a polyester white color and is USDA approved.
ACHIEVED ENERGY EFFICIENCY
The Butler Thermawall wall system’s factory-installed poured-in-place foam core insulation and thermal break joint design deliver excellent energy efficiency. Panel thicknesses of 2, 2-1/2, 3, and 4 inches are available to match your thermal performance needs, with R-values ranging from R-14 to R-32. Factory-applied joint sealant provides a complete wall system weather barrier.
UNMATCHED DESIGN VERSATILITY
Predesigned and factory‑fabricated transition materials make it easy to integrate Stylwall II Flat panels with other Butler Wall Systems, conventional building materials, doors, and windows—without costly field modifications. These components ensure clean connections, faster installation, and long‑term performance, and are available in all Cool Colors offered in the Butler‑Cote™ finish system.
FIRE-RATED ASSEMBLIES
The Butler Thermawall system is engineered with built‑in performance advantages that go beyond energy efficiency. Depending on the configuration, Thermawall insulated metal sandwich panels can achieve one‑ or two‑hour fire‑resistance ratings, providing added protection for code‑driven projects. The system is also FM Global approved, offering proven performance under rigorous testing standards and helping building owners reduce insurance costs through recognized risk‑mitigation certification.
easy Installation
Because only a clip and two fasteners are required at each structural connection, installation of the Butler Thermawall wall system is simple and secure. The entire installation is performed from outside the building envelope, eliminating the need for erection crews to fasten the panels from the inside. The 42-inch panel width (Fluted and Fineline) also helps save installation time and cost.
In stock for Shipping
The Thermawall IMP Sandwich Panel is in stock and has available cut to any length up to 40 feet, giving you fast turnaround for both new construction and replacement projects. Panels can be crated and shipped factory‑direct to your jobsite in just a few days, ensuring you get the exact size you need without delays. Whether you’re starting a new build or replacing an entire wall section, we have you covered with genuine Butler quality and dependable delivery.
BUTLER-COTE METAL PANEL COLORS
Butler‑Cote™ colors are engineered for long‑term performance, offering exceptional fade resistance, chalk resistance, and overall durability that outlasts conventional paint systems. These high‑performance finishes include Cool Colors designed to meet Title 24 energy standards and support green building initiatives, making them an ideal choice for projects pursuing LEED certification. With Butler‑Cote™, you get proven longevity, superior environmental performance, and a finish that protects your building investment for decades.
